25 Ton -68 Ton Fully Automatic Hot Chamber Die Casting Machine
The 68-ton fully automatic hot-chamber die casting machine is a front-end unit dedicated to producing zinc alloy zipper heads. Using mature hot-chamber die casting technology, it fully automatically handles the entire process of melting, die casting, forming, and demolding.
The 68-ton fully automatic hot-chamber die casting machine is a front-end unit dedicated to producing zinc alloy zipper heads. Using mature hot-chamber die casting technology, it fully automatically handles the entire process of melting, die casting, forming, and demolding.
Fully Automatic Hot-Chamber Die Casting Machine: Operating Principle
This machine is an integrated hot-chamber die-casting system, combining a melt furnace and an injection unit in a single design. The injection structure remains immersed in the zinc alloy melt for extended periods.
During operation, the equipment automatically performs the full cycle, including mold closing, high-pressure injection, pressure-hold cooling, mold opening, and ejection of finished parts. Molten zinc alloy is injected into the mold cavity at high speed through a gooseneck tube. After cooling and solidification, it forms a precisely shaped zipper head, eliminating the need to manually transfer molten metal throughout the process.
As an upstream unit in the zipper production line, this model delivers consistent, standardized zinc alloy zipper head blanks. It seamlessly interfaces with downstream equipment for zipper webbing feeding, tooth arrangement, zipper-head threading, surface finishing, and related processes, forming a complete automated zipper production system.
Fully Automatic Hot-Chamber Die Casting Machine: Specifications
ITEM | UNIT | VALUE (Reference/Typical) | ITEM | UNIT | VALUE (Reference/Typical) |
Clamping Force | kN | 250–680 | Ejecting Force | kN | 25–40 |
Clamping Stroke | mm | 135–215 | Ejection Stroke | mm | 40/45 |
Tonnage | ton | 25T–68T | |||
Fully Automatic Hot-Chamber Die Casting Machine: Key Features
Fully Automatic Operation, Lower Labor Costs
Equipped with a PLC control system and a touchscreen interface, the machine enables fully automatic production and can integrate with automated feeding and conveying systems. One operator can monitor multiple machines, significantly reducing labor costs and improving overall production efficiency.
High Casting Precision, Consistent Quality
Advanced pressure and speed control ensures precise zinc alloy filling, producing zipper sliders with accurate dimensions, smooth surfaces, and minimal defects. Low-pressure mold protection helps extend mold service life and reduces maintenance costs.
Integrated Hot-Chamber Design, Energy Efficient
The hot-chamber system integrates the melt furnace and injection unit, minimizing material oxidation and improving zinc alloy utilization. Fast cycle times, reduced energy consumption, and continuous operation make it well-suited for high-volume production.
Flexible Production for Various Designs
Supports customized molds for different zipper slider sizes, styles, logos, and special designs. Quick mold changes enable efficient switching between mass production and customized orders while maintaining reliable machine performance.
Safe Operation & Easy Maintenance
Designed with multiple safety protection functions and a user-friendly touchscreen for straightforward operation. The optimized machine structure facilitates cleaning and maintenance, helping reduce downtime and long-term operating costs.
